BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Feed-Through

BHB2M 2-Pin (Male Pin) 600V DC Battery Power Bulkhead Connector — Subsea Wet-Mate

The BHB2 series 2-pin 600V DC / AC bulkhead power connectors are designed for battery-to-motor and battery-to-electronics power connections in underwater vehicles, subsea battery packs, and ROV power distribution systems. The 2-pin configuration provides a dedicated positive and negative power circuit in a single wet-mate connector — eliminating the need for two separate single-contact connectors and reducing connection time during ROV deployment operations. Rated at 600V DC/AC with current capacity up to 120A per contact, these connectors support mid-class electric ROV, AUV, and underwater drone power systems.

The bulkhead (BH) mounting variant is designed for panel, housing, or frame installation — the threaded flange provides a pressure-sealed bulkhead penetration rated to 4,000 m (400 bar). The female (F) and male (M) body variants are mated together: the BHB2F female accepts the BHB2M male pin insert. Gold-plated contacts throughout; EPDM O-ring face seal; anodised aluminium alloy body.


Key Design Features

  • 2-pin power configuration — positive and negative in one wet-mate connector
  • Rated 600V DC/AC per contact — suitable for mid-class ROV / AUV power systems
  • Up to 120 A per contact — supporting motor and battery charging power levels
  • Bulkhead (BH) mount — sealed panel penetration to 4,000 m depth
  • Gold-plated copper alloy contacts — low resistance, corrosion resistant
  • EPDM O-ring face seal — IP68 permanent submersion rated
  • Anodised aluminium alloy body with stainless steel locking ring
  • Compatible BHB2F (female socket) and BHB2M (male pin) pair

Electrical & Mechanical Specifications

Parameter Value
Rated voltage 600V DC/AC
Contacts 2 pin
Current per contact Up to 120 A
Body material Anodised aluminium alloy
Seal EPDM O-ring face seal
Depth rating 4,000 m (400 bar)
Variants BHB2F (female), BHB2M (male)

Typical Applications

  • Underwater vehicle battery-to-thruster power connections
  • ROV battery pack bulkhead power output connectors
  • AUV / underwater drone DC bus bulkhead connectors
  • Subsea lithium battery module power distribution
  • Underwater glider and profiler power system connections
  • Subsea junction box 2-pin power circuit wet-mate connectors

Selection Guide

BHB2F vs BHB2M — Which to Order?

Order the BHB2F (female socket body) for the fixed bulkhead panel or housing — the socket body is permanently mounted through the panel. Order the BHB2M (male pin body) for the cable-side mating connector. Always pair one F and one M for a complete mated set. Contact us for pre-assembled cable-to-connector assemblies with specified conductor cross-section and length.

Request a quotation or mated pair pricing: sales@rvpowergroup.com

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Feed-Through

The BHB2M is a SubConn Power Battery Series bulkhead connector featuring 2 gold-plated contacts rated for 600 V DC/AC rms at 25 A per contact (maximum 50 A per connector). The chloroprene rubber body and nitrile O-ring sealing enable wet-mate panel feed-through at 300 bar depth with more than 500 mating cycles.

Technical Specifications

Parameter Specification
Model BHB2M (Bulkhead, Male, 2 Pin)
Voltage Rating 600 V DC/AC rms
Current Rating 25 A per contact (50 A max per connector)
Contact Resistance < 0.01 Ohm
Insulation Resistance > 200 MOhm
Wet Mating Cycles > 500
Depth Rating (PEEK) 300 bar / 4,350 psi
Pressure Tested 800 bar / 11,600 psi (open face)
Connector Body Chloroprene rubber
Bulkhead Materials Brass, Stainless Steel, Titanium, Anodised Aluminium, PEEK
Contacts Gold plated brass UNS-C36000
O-Rings Nitrile
Temperature (Water) -4 to +60 deg C
Temperature (Air) -40 to +60 deg C

Applications

  • ROV frame panel feed-through (2-pin)
  • Subsea enclosure and equipment penetration
  • Offshore platform subsea instrumentation panels
  • Marine battery pack charging interface
  • Subsea power distribution panel

Configuration Guide

Model Type Use Case
ILB2M In-Line, Male Cable-to-cable disconnect
ILB2F In-Line, Female Cable-to-cable disconnect
BHB2M (this product) Bulkhead, Male Panel feed-through, plug side
BHB2F Bulkhead, Female Panel feed-through, socket side

Contact our engineering team for configuration guidance, volume pricing, and custom body materials. Ships within 1-2 weeks from stock.

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe


BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe


BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe

BHB2M Power Battery Bulkhead Connector 2 Pin Male - 600V DC/AC Wet-Mate Panel Fe


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